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Six_Sigma

ICYB · Question #136

Which Lean concept aims to limit inventory by aligning production with customer demand?

The correct answer is B. Pull system. A Pull system limits inventory by triggering production only when downstream demand signals it - nothing is made until a customer (or the next process step) "pulls" it, directly aligning output with actual demand rather than forecasts. Jidoka (A) is about building quality in by…

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Question

Which Lean concept aims to limit inventory by aligning production with customer demand?

Options

  • AJidoka
  • BPull system
  • CTakt time
  • DKaizen

How the community answered

(15 responses)
  • A
    7% (1)
  • B
    87% (13)
  • D
    7% (1)

Explanation

A Pull system limits inventory by triggering production only when downstream demand signals it - nothing is made until a customer (or the next process step) "pulls" it, directly aligning output with actual demand rather than forecasts. Jidoka (A) is about building quality in by automatically stopping production when a defect is detected - it's a quality/autonomation concept, not an inventory-flow one. Takt time (C) is the rate at which products must be completed to meet demand, a pacing metric rather than a method for controlling inventory flow. Kaizen (D) refers to continuous incremental improvement in general, with no specific mechanism tied to inventory limits.

Memory tip: Think of a pull as a customer literally pulling a product off a shelf - production only refills what's been taken. If no one pulls, nothing moves.

Topics

#pull system#lean manufacturing#inventory reduction#customer demand

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